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  1. The method of making milk powder is the spray method invented by American Passy in 1877. In this method, the milk is first vacuum-concentrated to 1/4 of the original volume to become a concentrated milk, and then sprayed in a spray chamber with hot air in a mist, dehydrated to make a powder, and then rapidly cooled and sieved to be packaged. For the finished product. This method is still in use today. Its birth promoted the development of the milk powder manufacturing industry in the early 20th century. Today, Shanghai Jimei Food Machinery Co., Ltd. has improved and innovated the milk powder production line and launched a Milk Powder Making Machine that is more suitable for the modern market. I. Equipment Overview: Milk powder spray drying is the most widely used process in the liquid process forming and drying industry. It is most suitable for the production of powdery, granular solid products from solutions, emulsions, suspensions and paste liquid materials. Therefore, spray drying is an ideal process when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product must meet exact standards. Second, the equipment features: ● Drying speed, after the atomization of the liquid, the surface area is greatly increased, in the hot air flow, it can evaporate 95% -98% of water in an instant, the drying time is only a few seconds, especially suitable for Drying of heat sensitive materials. ● The product has good uniformity, fluidity and solubility, high purity and good quality. ● The production process is simplified and the operation control is convenient. For liquids with a wet content of 40-60% (up to 90% of special materials), the product can be dried into a powder product at one time. After drying, no pulverization and screening are required, which reduces the production process and improves the purity of the product. The particle size, bulk density and moisture of the product can be adjusted within a certain range by changing the operating conditions, and the control and management are very convenient. Third, the engineering principle: the principle of milk powder spray dryer is that the air is filtered and heated, enter the air distributor at the top of the dryer, and the hot air enters the drying chamber in a spiral shape evenly. The liquid is sprayed into a very fine misty liquid droplet through a high-speed centrifugal atomizer at the top of the tower body, and is in parallel contact with hot air, and can be dried into a finished product in a very short time. The finished product is continuously discharged from the bottom of the drying tower and the cyclone, and the exhaust gas is evacuated by the fan. Shanghai Jimei Food Machinery Co., Ltd. not only has advanced milk powder production equipment, but also we are experts in Juice Production Line. Choosing our equipment will enable you to quickly open the production road and create more wealth for you.
  2. Today's society is an era of fundamental subversion through phenomena. No matter what kind of products want to achieve high breakthroughs in the commodity market, it is necessary to develop in a higher and further direction. The Milk Powder Making Machine is in life. It has brought us a lot of convenience, not only to help the product achieve efficient packaging, but also to fully promote the advancement of the packaging market. It can be said that the emergence of any equipment is unpredictable, but there are many that we can control. The emergence of the milk powder making machine promotes the development of the commodity market and brings more surprises to our lives. I believe in the future. In the process of development, it will expand its own development space and develop towards higher and further directions. In this era of competition, if you want to get more attention, you must aim toward a higher and farther goal. The milk powder making machine uses its own unique technology to let us see its strong technical ability and help packaging companies. Achieving fast and efficient packaging production, comprehensively driving the development of the commodity market, and also making a great breakthrough in the domestic economic market. In short, its emergence has made the industry see more hope for development, for our life. Come a lot of convenience. The milk powder making machine has been well developed in the market today, and the high-end technical quality has won the favor of the market. No matter what kind of development situation it is in, I believe it will break through itself, innovate technology and bring more life to life. Surprise. Our Shanghai Jimei Food Machinery Co., Ltd. constantly improves the strength of its equipment in the development of the industry, and strives to create more high-quality Juice Production Line products. It is believed that in the future development, it will create more beneficial machines to assist. Enterprises achieve better development.
  3. Today's society is an era of fundamental subversion through phenomena. No matter what kind of products want to achieve high breakthroughs in the commodity market, it is necessary to develop in a higher and further direction. The Milk Powder Making Machine is in life. It has brought us a lot of convenience, not only to help the product achieve efficient packaging, but also to fully promote the advancement of the packaging market. It can be said that the emergence of any equipment is unpredictable, but there are many that we can control. The emergence of the milk powder making machine promotes the development of the commodity market and brings more surprises to our lives. I believe in the future. In the process of development, it will expand its own development space and develop towards higher and further directions. In this era of competition, if you want to get more attention, you must aim toward a higher and farther goal. The milk powder making machine uses its own unique technology to let us see its strong technical ability and help packaging companies. Achieving fast and efficient packaging production, comprehensively driving the development of the commodity market, and also making a great breakthrough in the domestic economic market. In short, its emergence has made the industry see more hope for development, for our life. Come a lot of convenience. The milk powder making machine has been well developed in the market today, and the high-end technical quality has won the favor of the market. No matter what kind of development situation it is in, I believe it will break through itself, innovate technology and bring more life to life. Surprise. Our Shanghai Jimei Food Machinery Co., Ltd. constantly improves the strength of its equipment in the development of the industry, and strives to create more high-quality Juice Production Line products. It is believed that in the future development, it will create more beneficial machines to assist. Enterprises achieve better development.
  4. The whole production line of the Milk Powder Making Machine of Shanghai Jimei Food Machinery Co., Ltd. is an ideal equipment for the production of various dairy products by using ultra-high temperature instant enzyme-inhibiting system and double combined refining system. Products have many advantages, so they are used in many industries, and there are many models, and with the continuous innovation of technology, products are becoming more and more popular. The following is an introduction to the relevant knowledge of the product: Let's take a look at the milk powder production line: 1. Milk powder production line: mainly consists of homogenizer, colloid mill, hot and cold cylinder, batching cylinder, filter, beverage pump, UHT ultra-high temperature instant sterilizer and filling machine. 2. Production principle: Milk powder is a powder made by removing water from milk, which is suitable for storage. Milk powder is made from fresh milk or goat's milk. It is processed by freezing or heating to remove almost all the water in the milk. After drying, add appropriate amount of vitamins, minerals and other processed foods. Tips: Today, the frequency of milk powder production line is very high, so there are many manufacturers producing such products, and its performance is also improved by the development of technology, but in order to make the products use to update the safety and peace of mind Not only do you need to choose a regular manufacturer when you purchase, but you must follow the instructions in the instructions when you operate! Shanghai Jimei Food Machinery Co., Ltd. is definitely a reliable supplier of milk powder equipment. At the same time, we also provide various advanced and professional equipment for Juice Processing Plant. Our brand has a better reputation and influence in the market. force.
  5. The length of trial time of beverage equipment in Juice Processing Plant depends on how to properly maintain and maintain them during normal use and after use. Beverage equipment is the most commonly used packaging machine in the production process, and the price is high, if it is often faulty It will cause losses to the production enterprises, so it is especially important to say that the daily maintenance of beverage equipment. The parts of the beverage equipment are tightened; the size of the machine is adjusted according to the size of the package; the joints of the parts are regularly lubricated. The most important thing is that in the season, the company should completely clean the machine again, and the storage of the supporting facilities should be absolutely sealed, and the whole machine should be in a dry environment to ensure that the beverage equipment is not corroded by liquid. You must read the instructions carefully before operating the beverage equipment. If you are familiar with the adjustment and usage methods, be sure to follow the instructions. According to the provisions of the beverage equipment manual, the vacuum pump should be regularly maintained, refueled (pay attention to maintain the oil level), and strictly observe that reverse rotation is not allowed, so as to avoid the misoperation of the pump and the reverse of the pump, the oil is sprayed into the vacuum system of the pump. Frequently check whether there is any foreign matter on the varnish (polytetrafluoroethylene) on the hot stamping frame, and whether it is flat to ensure the sealing strength. Always check that the grounding of the machine is in good contact and ensure safe use of electricity. When the beverage equipment is found to be faulty, the power should be turned off in time. If necessary, the emergency stop button should be connected. After the air is released, the cover is lifted, then the voltage is turned off, the cause is checked, and the fault is eliminated. Beverage equipment Some fragile packaging materials require beverage equipment to be packaged in an absolutely vacuumed environment, otherwise the damage to the product is invaluable. It is very important to maintain the beverage equipment during the season. If the storage method is not correct, the machine will not continue to be used, which will greatly affect the production of the enterprise. When the beverage equipment is just purchased, it should be inspected for the whole machine. Especially when the machine is in the running-in period, it is easy to leak in the fastening and lubrication, so it is necessary to check the maintenance in time. As long as you purchase the equipment of Shanghai Jimei Food Machinery Co., Ltd., we can provide you with meticulous and comprehensive after-sales service. No matter what problems you encounter in production, we can solve them perfectly, so buy us. The Milk Powder Making Machine is completely without worries.
  6. The packaging machine refers to the machine that can complete all or part of the product and product packaging process of the Juice Production Line, including automatic filling, bag making, sealing and coding. Related subsequent processes include cleaning, stacking, disassembly, and the like. In addition, the package also includes the metering and stamping when packaging the product. The use of this packaging machine can increase productivity, reduce labor intensity, and meet large-scale production and hygiene needs. So how to choose the most suitable packaging machine! 1. First, we should confirm which products we will package. 2. High cost performance is the first principle 3. Try to choose a packaging brand factory with a long history and high quality assurance. 4. If you have a plan to visit the factory, try to pay more attention to the entire machine, especially the machine details, the quality of the machine always depends on the details, it is best to use the real sample products for machine testing. 5. Regarding after-sales service, it should be reputable and timely, especially for food production enterprises. You need to choose an excellent after-sales service machine factory. 6. It may be a good idea to do some research on the packaging machines that other factories are using. 7. Try to choose a machine that is easy to operate and maintain, complete in accessories, and fully automatic continuous dosing system. This can increase the packing rate, reduce labor costs, and serve the long-term development of the company. The daily maintenance process requirements of the packaging machine include machine cleaning, tightening, adjustment, lubrication and anti-corrosion processes. In the daily production process, the machine maintenance operator should pay attention to the following machine maintenance manuals and regulations, handle each maintenance work according to the maintenance cycle, reduce the wear rate of spare parts, avoid possible failures, and extend the service life of the machine. The packaging machine maintenance process includes routine maintenance, regular maintenance and special maintenance. Regular maintenance includes primary, secondary and tertiary, and special maintenance includes seasonal maintenance and maintenance stop. Shanghai Jimei Food Machinery Co., Ltd. provides all kinds of equipment for production needs, and we also specialize in the production of Milk Powder Making Machine. We believe that we can definitely satisfy you.
  7. Health issues need to be considered when cleaning or looking for professionals to do the job. But as you can see from the list above – this is by no means exhaustive – the responsibility of Juice Processing Plant to eliminate cross-contamination of ingredients is widespread. The combination of these two elements means that any cleaning must be very strict. Most juice processing plants have a daily cleaning schedule that is an important part of sanitation and reducing cross-contamination, but also requires regular high-level cleaning (sometimes called deep cleaning). Here are some handy things to make sure the juice processing plant has it, helping to build a solid standard baseline: Cleaning equipment Regular, appropriate regular cleaning Cleaning inspection and verification Cleaning record Simple daily cleaning is an excellent way to build good practices, but deep cleaning behind this will help solve problems with bacteria, dust and food accumulation, which are often overlooked. How and where should I perform deep cleaning? When you choose a high level of cleaning, this means that all areas of your juice processing plant should be disposed of. Floors, walls, machinery, equipment and all surfaces in contact with food should be thoroughly cleaned. For best results, pressure or steam cleaning is recommended, and steam cleaning is used for deep cleaning. However, a plan should be developed before any measures are taken. This is because all the premises are different and will handle different materials, each time requiring a tailored and well thought out approach. Take some time to prepare a predetermined deep cleaning to get the right equipment and cleaning solution. When should I perform deep cleaning? As mentioned earlier, advanced cleaning should be done on a regular basis, but at some point this type of cleaning would be more appropriate. Many Juice Production Line are in operation all day, making cleaning easier during door closings. If you try to perform deep cleaning during the operation of the juice processing plant, there is a risk of contaminating the food and it will reduce the scope of cleaning. It is also impractical to expect to clean certain areas on a daily basis, including higher areas of the room, pipes, pipes, and the like. It is therefore necessary to allow a certain time to clean these areas. The popularity of electrical equipment is also a factor in accurately arranging deep cleaning to ensure that there are no incidents that jeopardize employee safety and corporate downtime. In addition, if there is a risk of cross-contact with a particular machine, such as a conveyor system, then the time the system is shut down and stopped is the ideal time to clean. Whether it's regular maintenance or because the machine is shut down for dedicated cleaning, you'll be more successful in maintaining high standards of sanitation. Thermal Disinfection: As you may see from the title of a specific tactic, this method of disinfection uses heat. This is because in the right environment, heating is the best way to destroy surface microbes. However, when it comes to heating, there are three main methods that can be used to sterilize food and beverage processing equipment: Steam: This method uses gaseous heat, just as it is applied to the surface of a processing device – in the right time environment – steam can be an important ally. Typically, the steam needs to be at least 170 degrees Fahrenheit and exposed to the processing equipment for at least 15 minutes for proper disinfection and disinfection. At approximately 200 degrees Fahrenheit, the steam only needs to be exposed to the equipment for approximately 5 minutes. However, one disadvantage of using steam is that known condensation by-products of steam can increase the complexity of cleaning. Hot water: Liquid heating, like hot water, is also a viable method of disinfection and sterilization for processing equipment. However, in general, hot water must be heated to at least 171 degrees Fahrenheit to effectively eliminate microorganisms, although higher temperatures can be sterilized in less time. Shanghai Jimei Food Machinery Co., Ltd. is a trusted and selected equipment supplier for juice processing plants. We not only provide equipment, but also we can design production lines to ensure that you can quickly produce products and create rich wealth for you.
  8. The Juice Production Line automatic liquid filling machine is an excellent way for enterprises to improve the efficiency and efficiency of liquid product packaging. These machines increase the speed and accuracy of filling containers and bottles, which in turn saves business time and money. What is a liquid filling machine? The liquid filler helps to transport the liquid product from the storage tank to the container or bottle. The manual filling machine is manually operated, and the automatic filling machine does not require the operator to be present for each filling. By using an automatic filling machine, companies can expect the packaging process to have the following benefits. Benefits of using an automatic liquid filling machine The first benefit of using automatic filling machines is that they are reliable and consistent when filling the correct number of containers. The automatic filling machine can stably and accurately fill the container compared to pouring the liquid by hand. Second, the automatic filling machine is faster than the manual filling machine. At a certain yield, it is impractical to hire labor to pour liquid into each bottle, and the cost is too high. Finally, automatic filling machines help improve the company's ability to complete orders. Compared to manual pouring, automatic filling machines help companies keep up with customer demand by increasing production. What types of automatic filling machines can help achieve this? Type of liquid filling machine - Overfill filling can fill the bottles to the exact same level in each case. This is especially useful for products with clear bottles/containers. For example, a soft drink bottle. Any excess is extracted through a special nozzle in the overflow fill so that the amount in each bottle is uniform. This improves the aesthetics of the product packaging because all items are the same on the retail shelf. - Timing flow volume filling machine with timing filling container. Unlike overflow filling machines, they do not have a recirculation system. It is ideal for low viscosity, free flowing products. - Volumetric pump packing handles a wide range of liquid products, especially high viscosity products. Depending on the type of liquid product packaged, the type of pump used and connected to the machine can be customized. - Piston packing can also handle thick and thin liquid products, but their expertise is in handling thick products that other filling machines cannot handle. This includes products containing large amounts of microparticles, such as chunks in soup. In addition, since the size of the piston cylinder remains the same, it is capable of producing a consistent volume each time it is filled. Automatic filling machines greatly increase the amount of liquid products that Juice Processing Plant can pack in a given time. They are faster, more reliable, and more consistent when injecting liquid into a container than manual casting. Whether your business is running food and beverages, pharmaceuticals, cosmetics or chemicals, they can benefit from packaging their products with automatic filling machines.
  9. At present, countries with high technical level of beverage filling production lines include Germany, the United States, Italy and Sweden. Although Japan started late in Japan, it has developed rapidly and has a certain position in the international market. Let's talk about the development trend of domestic Juice Production Line: 1) High speed, high quality, high precision, and development towards large scale In order to adapt to the large production of the beverage industry, in order to obtain the best economic benefits, beverage equipment is becoming more and more automated. For example, the filling speed of carbonated beverage filling line equipment can reach up to 2000 cans/min. (2) Multifunctional equipment It is multi-purpose and suitable for filling and sealing of various liquids and various bottle types. It can be used for hot filling of various beverages such as tea drinks, coffee drinks, soy milk drinks and juice drinks, as well as filling of glass bottles and polyester bottles. (3) Mechatronics This is the most important trend in the development of mechanical equipment for beverage filling production lines. Programmable controllers are widely used in the control system of beverage machinery and equipment. Large-scale equipment is controlled by computer, self-diagnosis of faults, signal display, and realization of intelligence. The reliability of the beverage packaging equipment and the coordination of the packaging line directly affect the work efficiency, production cost and product quality of the entire production line. In addition, beverage production line technology is increasingly used in beverage production. Mainly used in Juice Processing Plant, it can realize the automatic production process of 300ml-1500ml capacity PET bottle hot filling products in the beverage industry such as juice beverage, tea beverage and functional beverage.
  10. With the growing demand for beverages, juices, and the tendency to keep production on the inside, Juice Processing Plant have plenty of reasons to add their own aseptic lines. The advantages of aseptic filling over hot filling processes are obvious: The aseptic process has many advantages: The average cost of container filling is lower. Because this type of filling is milder to the product, the taste of the product is improved. The aseptic process allows us to fill almost all products, while hot filling is limited to specific products. Smaller preform weights are a financial advantage that significantly reduces overall operating costs. In the future, juice producers must plan to prioritize more stringent health product targets to further meet consumer demand. Especially in the beverage sector, the task of the in-house R&D department is to explore new market trends and meet people's expectations by creating appropriate innovative beverages. Shanghai Jimei Food Machinery Co., Ltd. will greatly enhance its product and equipment capabilities, and continuously bring more and more advanced equipment to the Juice Production Line. We are a company with innovative ability, and it will bring unlimited vitality to bring to the manufacturers. More wealth.
  11. Aseptic packaging is an area of significant growth, driven by modern consumer concerns about food safety and extended shelf life. Coupled with consumer demand for more natural foods, without the additives traditionally used to help preserve, the market outlook will continue to grow, and more and more Juice Processing Plant are beginning to choose aseptic packaging to meet consumer demand. So what is aseptic packaging? Well, starting with aseptic processing will help explain. Aseptic processing is the act of placing a sterile (or sterile) product in a sterile packaging container. Aseptic packaging Shanghai Jimei Food Machinery Co., Ltd. has seen more interest and significant growth in the food packaging industry, especially in the dairy packaging industry. Our understanding of dairy packaging and our established reputation means that we are often asked to collaborate on new packaging projects. Due to their barrier properties, aseptic packaging is an ideal solution for dairy products and beverages, natural foods, and other foods that require extended shelf life. If the filling process meets the necessary requirements, the tightness of these products can also be guaranteed, thus increasing the integrity of the product. We work closely with our customers to continue to create solutions to meet the changing needs of consumers. One of our business goals is to connect with customers who want to introduce new packaging solutions to their products, so if you are looking for a sterile packaging solution for Juice Production Line, please contact us.
  12. You have carefully crafted your signature juice series or cold drink. You have chosen the highest quality ingredients and perfected your Juice Production Line through trial and error. Your juice and smoothies are healthy for your customers and the environment. Also pay attention to the details when shopping to match the packaging. Here's how to choose a bottled drink that fits your delicious work. Manufacturing certification Safety packaging begins with manufacturing. Ensure that the facility meets the highest standards of production and safety. You need two key certifications. The SQF Institute has developed a single global standard for food safety that covers many areas of food production. This certification ensures that companies involved in food packaging manufacturing adhere to a clear set of food safety, quality and legality guidelines. When purchasing bottles, ensure that the manufacturer and its facilities receive at least a Level 2 SQF certification. This ensures that your juice bottles are manufactured, stored and transported according to a clear set of guidelines, greatly reducing the possibility of contamination. Contamination of packaging during manufacturing can cause serious problems for downstream customers. In the case of juice bottles, the source of contamination may come from several sources, including poorly filtered compressed air during inhalation and groundwater contamination used in the manufacturing process. Want to choose reliable, high quality juice making equipment? Shanghai Jimei is your good choice, and our Milk Powder Making Machine has also been loved and favored by many customers. Customers who are in need are welcome to contact us.
  13. Juice Processing Plant production is divided into two steps: 1. Juice extraction: cultivation and preparation Fruits are cleaned and sorted after harvest. It is either ready to ship, or in terms of mass-produced goods, such as orange juice, concentrated directly on the ground to maximize the use of transportation capacity. Another advantage of concentrated juice is that it requires less space and therefore less cooling. If the bottling plant is nearby, the juice can be bottled directly without the need for concentration and re-dilution. Juice production fluctuates between 40% and 85% of the weight of the fruit, depending on the fruit. The juice has a conductivity between 2.0 and 16.0 ms/cm. Juice extraction is a seasonal business: limited to a few periods during the year. However, during this period, the plant must have full capacity. This puts high demands on technology. Downtime can cause fruit deterioration and consequent high losses. After the fruit arrives at the post-processing company from the farm, it will accept batch traceability and final customer HACCP control requirements. Once produced, the concentrate must be stored and recorded to maintain the cooling chain before final use. 2. Juice bottling: adjustment and bottling The juice is adjusted to the correct concentration in the bottling plant, usually at the original concentration. In order to obtain a constant taste, it may be necessary to mix different batches. Different juices are also often mixed. Up to 15 grams of sugar can be added, or even more in the case of some citrus fruits or citric acid. The added ingredients must be displayed on the label. In order to fully preserve the juice and its contents, more and more people no longer use heat treatment to extend the shelf life, but instead bottle in a low temperature sterile system. However, hot bottling (80 - 85 ° C) and then cooling the bottle is still the standard method. Bottled hot products also heat treat the bottle, thereby reducing the likelihood of the bottle being contaminated with microbes. Due to the high acidity of the juice, the spores cannot germinate, so no sterilization is required, and heat treatment up to 80 ° C is sufficient to kill all nutrient microorganisms. Manufacturing different categories The products are produced according to different Juice Production Line categories: Direct juice: direct press processing. Juice: Some water is removed from the juice for transport and added to the same level before bottling. No other ingredients were added. The quality of the juice depends only to a small extent on whether the final product contains pulp. Nectar: Not all juice content, only 25% to 40% is juice. The product is diluted with more water than the water removed from the juice. Sometimes other ingredients are added. Juice drinks: Juice drinks have more sugar than juice. In this case, the beverage must contain only 6% to 30% juice. More and more beverages containing a mixture of juice and whey are on the market.
  14. "Fruit juice" is defined as an aqueous liquid that is expressed or extracted from one or more fruits or vegetables, a mud of an edible portion of one or more fruits or vegetables, or any concentrate of such liquid or mud. All Juice Processing Plant that are sold as juices or used as other beverage ingredients are subject to the HACCP (Hazard Analysis and Critical Control Point) regulations. HACCP is a systematic approach to identifying, assessing, and controlling food safety hazards. All juice processors regulated by HACCP for juice must prepare a written hazard analysis of the juice product. Hazard analysis is prepared by collecting and evaluating hazard information related to the food being considered to determine which hazards are significant and must be addressed in the HACCP plan. To meet the HACCP regulations for juices, juice product processors must operate in accordance with the HACCP plan, which identifies possible hazards, including controls to ensure juice safety. There is a need to continuously reduce the processing steps of pathogenic bacteria in the finished juice. The regulation stipulates that juice processors must include steps in their HACCP plan to reduce the relevant microbes by at least 5 log during normal and moderately abused conditions, corresponding to the shelf life of the product. The HACCP regulations for juice require processors to apply HACCP principles when producing 100% juice or concentrated juice in Juice Production Line for subsequent beverages. For beverages with a juice content below 100%, only juice ingredients must be made according to HACCP principles.
  15. Essentially, hot filling is the process of injecting hot liquid into a container and then inverting, allowing heat to sterilize the container and/or lid. The liquid must be between 194 and 203 degrees Fahrenheit to ensure disinfection and the use of containers that do not change shape at elevated temperatures, such as glass and certain types of plastics, are required. The heat treatment lasts for 15 to 30 seconds, which is sufficient to ensure sterilization. Many modern Juice Processing Plant use this technology to package juice products. This technology can make juices have a longer shelf life. After thermal cycling, the contents are cooled to between 180 and 185 degrees Fahrenheit before being transferred to the final container (in some cases) and sealed. Cooling after transfer was continued for 3 minutes. There are several different containers available for the hot filling process, including glass, cardboard food containers and plastics, although not all types of plastics are suitable. There are several important considerations when properly performing hot filling bottles: Hot fill balance The heat eventually changes the surface it touches, potentially changing the taste, color, and even nutrients and minerals in the product or material. Therefore, a balance must be reached between the temperature and the length of time the container is exposed to heat. Cool immediately after hot filling. Hot fill monitoring Another important factor in hot-fill bottles is the ongoing monitoring process. This includes the temperature of the liquid and the temperature of the container. If the temperature is too low, microbial preparations may be produced, which may pose health and safety risks. Thus, hot fill manufacturing typically includes a recirculation system that maintains production activity with the backup system in place if the container or liquid drops below a preset temperature. Hot filling bottle material Not all packaging materials are suitable for the hot filling process. For example, standard PET bottles change shape or collapse when exposed to high temperatures. Therefore, specific containers known as "heat set" bottles are specifically designed to handle the needs of hot fill processing. These custom containers are heavier in the body and neck to withstand heat. In addition, the cap is heavier. Hot filling bottle contents Not all content is suitable for hot filling, such as low acid drinks and food or beverages containing fiber or pulp. In addition, some materials degrade or deteriorate when exposed to high temperatures. High acid foods suitable for hot filling include products with a pH below 4.6. The acidity level determines the number of spores that survive the sterilization process. Substances with a pH of 4.6 or higher produce multiple spores and are therefore considered unsafe. An acid level below 4.6 will ensure that the bacteria do not grow in the remaining spores. Please note that food or beverages may continue to deteriorate or deteriorate if they are exposed to water or heat in other aspects of the packaging, shipping or storage process. Hot filling cost There are several cost considerations in terms of hot fill processing. First, heavier custom containers are more complex to produce than traditional PET or other materials, and therefore cost more. In addition, the energy required to repeat the heating and cooling cycles can be expensive. This also has an impact on the environment as heat and energy are expanding at a higher rate. Shanghai Jimei Food Machinery Co., Ltd. provides hot filling bottle packaging solutions for Juice Production Line. We take into account the above mentioned factors and other factors to bring high quality hot filling products to effectively save our customers' time. And cost.
  16. In the past few decades, there has been a growing trend to increase the value of raw materials for agricultural products. This trend has accelerated as the population becomes more urbanized. As the demand for internationally cooked foreign products increases, so does the demand for stable and convenient food. In the context of the globalization of the food industry, the demand for quality juices and juice drinks has expanded significantly. Traditionally, only a small number of fruit and vegetable juices have served this market, as large multinational companies or their affiliates account for most of the domestic and international juice trade. Orange juice, grape juice, pineapple juice, apple juice, tomato juice and mixed juice are already common in developed countries. Small juices, tropical juices and juice products are now attracting new attention. Existing trade and technical literature reflects these trends. There are a large number of publications and an increasing amount of Internet information on all aspects of the juice and juice beverage industry. Juice processing technology ranges from individuals who prepare juice for home consumption to multinational groups that have several interconnected high-volume Juice Processing Plant and juice lines to meet global demand. However, there is much less concern about the small juices, the small-scale or local production of such products, and the specific problems faced by producers who do not share this growth. Anyone considering entering the juice processing industry should understand some general principles. Many aspects of production, post-harvest handling, food safety, quality, unit handling, processing and packaging procedures, and regulatory controls are common to almost all juice products. Then there are a lot of product-specific details, depending on the shape of the individual fruit. Potential capabilities include increasing the value of local produce, providing employment opportunities, and improving the quality, safety, economy and diversity of Juice Production Line. This requires a working understanding of food science and technology. In turn, it needs to focus on the knowledge resources available on a global scale, although the availability of these resources is uneven. A good technical library with the latest texts, complemented by complete journal collections, abstract services and comparable electronic devices, Internet links and online search capabilities, is an expensive business for the wealthiest organizations. Such facilities are still a distant possibility in developing countries. However, equipment and access costs are declining, and information technology advancements have never been as fast as they are now, and will have a global impact.
  17. Chinese Juice Processing Plant have entered the international market, and Chinese-made beverage machinery can be seen in many international markets. Beverage packaging machinery is also gradually moving towards the early stage of investment, more economical, and more reliable product value. The relatively well-developed areas of the bottle-making process are Zhejiang Huangyan, Hebei Yutian, and Guangdong. PP and PE bottles are injection-molded and blow molded in China. Beverage machinery is mainly concentrated in Zhangjiagang, Jiangsu, PET bottle filling, glass bottle filling and so on. BOPP material is opaque, but its high temperature resistance is better than PET, so it is widely used in bottled liquid milk and vegetable protein beverages. The bottled liquid beverage filling machine develops the following main processes, three-in-one, four-in-one, aseptic filling, and the aseptic effect of the filling room and other supporting facilities. Liquid drinking filling machine, mainly divided into bottles, disinfection, washing, pouring, screwing several links. The domestic liquid drinking equipment has reached the international level and the development of the beverage industry in recent years. Created the development of beverage machinery. The performance of beverage filling equipment is mainly determined by speed, aseptic effect, shape equipment, equipment materials (316, 304, 212) and so on. More diverse products, different Juice Production Line need more differentiated packaging, has become a trend in the beverage industry. In the next 3-5 years, with the great development potential of China's soft drinks, all beverage equipment manufacturers and packaging materials manufacturers will face unprecedented challenges and opportunities. Low-cost operation and differentiated differences are always the same theme.
  18. The establishment and maintenance of the aseptic environment inside the beverage machinery and equipment of the Juice Processing Plant. On the aseptic water rinsing bottles, aseptic material filling and capping equipment, different air positive pressures are set according to the cleanliness requirements of different areas, that is, clean. It is required that the air pressure in the high area is greater than the area where the cleanliness is required to be low, so that the contaminated air does not enter the sterile space required for high cleanliness. Sterile treatment of the package. Current sterilization methods for aseptic filling bottles are: spray method, spray method and perfusion method. Since it is difficult for domestic manufacturers to control the initial degree of dyeing of the bottle to a lower index, the inside of the bottle is sterilized by using a perfusion method with high sterilization reliability, and the outside of the bottle body is sprayed and sterilized, and is sterilized. There is plenty of room for retention to ensure commercial sterilization requirements are met. At present, the methods for sterilizing the lid for aseptic filling are: spray method, spray method and ultraviolet irradiation method. The lid is sterilized by using a disinfectant spray method with high sterilization reliability, and there is sufficient room for sterilization retention time. Aseptic processing of materials and material channels. The material used for filling the Juice Production Line is sterilized by ultra-high temperature automatic instantaneous sterilization (UHT) equipment. This method can effectively sterilize the material and reduce the heat of the material after a long period of time, resulting in changes in the flavor of the product. The most versatile and best material sterilization method, the sterilization effect ensures commercial sterility requirements.
  19. To maximize productivity, each Juice Processing Plant needs a complete production plan. Effective planning, however, is a complex process that covers a wide range of activities to ensure that materials, equipment and human resources are available where and when they need it. The production plan is like a road map: it helps you know where you are going and how long it takes to get there. The following are some of the advantages of effective production planning and scheduling. Reduce labor costs by eliminating wasted time and improving process flow. Reduce inventory costs by reducing the need for safe inventory and excessive work in process inventory. Optimize device usage and increase capacity. Improve on-time delivery of products and services. Key factors in production planning Effective planning depends on a proper understanding of the key activities that entrepreneurs and business managers should apply to the planning process. Here are some examples: Forecast market expectations In order to plan effectively, you need to estimate potential sales with a certain degree of reliability. Most companies have no exact figures for future sales. However, you can forecast sales based on historical information, market trends, and/or established orders. Inventory management A reliable inventory level of supply pipelines must be established and a sound inventory system established. Availability of equipment and human resources Also known as open time, this is the time period allowed between processes so that all orders flow through the production line or service. Production planning can help you manage open hours, ensure that it is fully utilized, and be careful not to cause delays. Planning should maximize your operational capabilities, but not beyond. It is also wise not to plan to be full and to make room for unexpected priorities and changes that may arise. Standardization steps and time In general, the most effective way to determine the steps of a Juice Production Line is to draw the flowcharts in the order in which they occur, and then combine the average time required to complete the work. Keep in mind that not all steps are performed in order, and many steps may be performed simultaneously. After completing the flowchart, you will understand how long it takes to complete the entire process. In the case of repetitive work or similar work, it is best to standardize the work and time involved. Record similar activities for future use and use them as a baseline to determine future routes and times. This will greatly speed up your planning process. At the flow chart stage, you can identify waste. You can use operational efficiency/lean manufacturing principles to eliminate waste, shorten processes, and increase delivery and costs.
  20. Each bottling or filling machine has its own unique filling technology and performance. Therefore, we must understand our products and goals. Here are three important criteria that you should keep in mind when considering what type of filling machine is right for your Juice Production Line needs. These will help you eliminate unnecessary research work and pick a liquid filling machine that will meet all your needs. Product consistency: Product consistency refers to the difference in consistency of the liquid product to be bottled. The nature of the product directly affects the filling technology. There are many products that may be thin (like perfume) and some may be semi-sticky or viscous (shower, shampoo or conditioner). Knowing the viscosity of the product is a good way to judge the type of bottle and the machine filling technique. In order to fill the perfume, we need a machine with explosion-proof capabilities. If your product flashes at 100 degrees Fahrenheit or lower, you need a pneumatic explosion-proof machine. If your liquid has a tendency to foam, you should consider using a bottom-up filling machine. If your product needs to be heated before filling, you must choose hot filling technology. Bottle material: In order to continue to purchase liquid filling machines, you need to determine the material of the bottle. Information about the type of container you wish to use is very important. You can choose from a wide variety of materials, from glass or plastic, or a mixture of the two. The next thing to remember is how to seal the bottle, how to label it, if the bottle is small or unstable, you need to put a dropper or brush. productivity: Collect as much information as possible about how much productivity you will have, or what you want and expect from the machine. A very critical aspect in determining the type of machine used in a liquid filling project is productivity. The number of bottles you want to generate depends on the speed and capacity of the machine. There are two types of filling machines: semi-automatic filling machines and automatic filling machines. Semi-automatic machines, also known as benchtop fillers, are a cost-effective solution for laboratories, R&D or start-up Juice Processing Plant. These machines need some help in their operation. They can fill up to 30 containers per minute depending on the product and total filling volume. Automated machines are more complex and more productive. They have conveyor belts to transport containers to the filling station. They can accommodate many packaging functions.
  21. In China, the juice industry is a fast-growing industry because packaged juices are everywhere and use usable property. The Juice Processing Plant business is an excellent opportunity for entrepreneurs to start a business. Lifestyle changes and the need for hygienic cleansing juices are creating increasing demand for fresh juices in China. China's fresh juice industry is basically unorganized and an untapped industry. In the beverage market, packaged juice is one of the fastest growing products. In the past decade, its compound annual growth rate has exceeded 30%. Currently, the price of the Chinese packaged juice market is Rs. It is 110 billion euros and is expected to grow at a compound annual growth rate of 15% in the next three years. More and more health-conscious urban consumers are driving the development of juice. Juice is only healthy after being sanitized. Therefore, people who are hygienic are only buying packaged juices for companies with a trusted brand value in the market. The demand for juice in the Chinese market is growing, and this is also because people's affordability is growing and their disposable income is increasing. Last but not least, the boom in retail and e-commerce is the main growth driver for the Chinese juice market. Therefore, we can conclude that small, medium or large juice production is a lucrative investment opportunity for new entrepreneurs. The market is expected to grow at a rate of 25% - 30% due to factors such as urbanization, increased disposable income and the entry of organized participants into the market. Soft drink Soft drinks include all beverages made from water or mineral water, sugar, spices and flavors, usually containing carbon dioxide. Other beverage products, such as flavored water, sports and energy drinks, and iced tea, use similar manufacturing processes. Soft drinks are very popular drinks, mainly composed of carbonated water, sugar and condiments. Nearly 200 countries like this sweet, sparkling soda, with an annual consumption of more than 34 billion gallons. The soft drink industry has witnessed the use of more natural ingredients, including high juice content and low sugar content in most beverages. China's millennials are more health-conscious and monitor their consumption. During the forecast period, China's soft drink industry is expected to maintain steady growth. The main drivers include a large number of new product launches focused on healthy beverage products. In 2017, the global beverage and soft drink market will be worth $1 million and is expected to reach $1 million in 2025. Starting in 2018, the compound annual growth rate will reach $1 million. Due to lifestyle changes, the use of soft drinks and other consumer goods has increased, driving the soft Juice Production Line market. In addition, the growing consumer goods market and the growing number of young consumers in these regions have also driven demand for soft drinks. In addition, the rapid development of urbanization, the perception and proven functionality of soft drinks, and the strong marketing and communication strategies of market participants are driving the growth of soft drink consumption in emerging economies.
  22. China's juice processing has problems such as low technical level, poor comprehensive utilization, high energy consumption and low quality. Just like fruit processing, although we have introduced Juice Processing Plant from abroad, there are still some difficulties, so in the future, as long as we improve the technical level and manufacture professional juice processing machinery, its prospects are quite bright. Juice processing line machine Measures to promote the development of the juice processing industry Experts pointed out that it is very necessary and important to establish a professional juice processing and production base to ensure the variety, quality and yield of juice in combination with the current situation of the juice processing industry. For the production of fruit raw materials, achieving scale and securitization production is crucial. The traditional production method of fruit juice processing must be transformed into the direction of using modern advanced technology to produce new health care products, and finally realize the rapid development of juice processing. Considering our company, we have adopted high-efficiency pressing technology, high-temperature sterilization technology, aseptic packaging technology, enzyme liquefaction and clarification technology for our juice processing production line. However, processing equipment for juice processing equipment, such as apple juice concentrate and ketchup, is basically the most advanced equipment recommended abroad. Our company integrates the most advanced juice processing technology equipment, such as professional production line and PET bottle filling machine production line, all with international advanced level. in conclusion As juice is not only in the domestic market, but also in the foreign market, this is a good opportunity for juice processing, seize the opportunity to study the key technical equipment of juice processing, the prospect of juice processing is very bright. Our company should build confidence to produce the most professional Juice Production Line processing equipment.
  23. Maintenance of conveyor belts in Juice Production Line Here, the maintenance of the processing machinery conveyor belt is very important. Conveyor belts are widely used in many fruit processing machines, such as fruit sorters and fruit hoists. Therefore, the good working performance of the conveyor belt is more important. Avoid direct sunlight and rain during transport and storage of the conveyor belt, and avoid contact with acids, alkalis, oils and other organic solvents. Conveyor belts of different types and sizes should not be used together. It is recommended that the transport speed not exceed 2.5m / s. Large, frictional fruit materials should be transported at a lower speed. Normal inspection of the machine When the machine is just purchased, the operator should check the complete machine, from the entire rack to the spare parts. In future normal maintenance, spare parts should be inspected regularly to ensure that all spare parts are tightly mounted on the machine. The connecting part should be lubricated regularly. In addition, test the machine to be stable on the ground to ensure stable fruit processing performance. If there is any problem with the machine, please turn off the power as soon as possible. Check the problem and restart the wok after all problems have been resolved. Maintenance of seasonal storage Seasonal changes are also an important factor in the impact of juice processing machinery. Therefore, special attention should be paid to the maintenance of mechanical storage during seasonal changes. Improper handling can cause damage to the machine. First of all, thorough cleaning is an indispensable part during seasonal maintenance. The entire machine should be kept cool and dry to protect the fruit processor from rust. And follow the instructions to maintain the machine. Fruit processing In general, proper operation and maintenance will ensure long-term and better performance of the equipment. Therefore, please read the instructions of the machine carefully to understand the method of operation. Use the fruit processor strictly in accordance with the instructions and the above steps. In addition, Shanghai Jimei Food Machinery Co., Ltd. also provides professional operation training for our customers. Please feel free to contact us with any questions regarding the operation and maintenance of the machine in the Juice Processing Plant. We will be happy to help you!
  24. During the processing of the fruit Juice Production Line, such as collection, storage and transportation, the fruit is easy to fall, collide, squeeze and rub, and will be deformed or bruised. This mechanical damage can rot the fruit, which in turn affects quality and economics. Therefore, it is necessary to take measures to improve the quality of fruits and enhance our competitiveness with our peers. Mechanical damage of fruit Technical measures to reduce mechanical damage Fruit is subjected to a series of production processes, including harvesting, transportation, cleaning, waxing, packaging, storage and distribution, before being delivered to consumers. Careful monitoring of each process is key to reducing mechanical damage to the fruit. Fruit harvesting process Ensure that employees are qualified and follow the operating procedures. A professional harvesting tool is recommended. Place a soft foam pad on the bottom of the fruit basket and fruit box. Do not fill the fruit basket. If the stem is too long, trim it. Pave the way for transporting fruit. Fasten the fruit box to prevent it from falling. If conditions permit, you'd better buy a high quality fruit sorter for your Juice Processing Plant. Here, I would like to recommend the various professional equipment of Shanghai Jimei Food Machinery Co., Ltd., which uses advanced materials and technology to ensure high efficiency and convenience. Before sorting, make sure you have a complete understanding of the operating mode and performance of the device.
  25. In recent years, juice and vegetable juice consumption will grow at a rate of 5%. As more and more people are engaged in the Juice Processing Plant business, juice manufacturing equipment has ushered in a boom period. Currently, high-tech juice manufacturing equipment is usually from Germany, the United States, Italy and Sweden. Japanese juice equipment is growing rapidly and has a place in the world market. A complete juice production line consists of a fruit sorter, washing machine, lift, crusher, pulper, juicer, thickener, sterilizer, filling machine and so on. As for different fruits, the production process is different. The following are their types and functions. Juice manufacturing equipment Ordinary juice making equipment Fruit Lift: Used to transfer fruit from low to high and connect two adjacent programs. Usually placed between the fruit sorter and the washing machine or after the fruit sorter. Fruit Washer: Divided into fruit surf cleaner and brush spray cleaner. Used for cleaning and rough selection of fruits and vegetables, especially those that are difficult to clean, such as carrots. Fruit crusher: divided into hammer crusher and squirrel cage crusher. Primary pulverizer for fruits and vegetables. Preheater: used to soften raw materials, eliminate enzymes, and protect color. Fruit pulper: used for pulp and extracting juice or puree such as mango, peach, strawberry, apricot, tomato, raspberry and kiwi. Fruit pulper Juicer: Includes a spiral juicer and a belt juicer. It is suitable for kernel fruits such as apples, pears and mangoes, and has a high juice yield. Vacuum concentrator: including rising film concentrating pan and falling film concentrating pan, external circulation jam concentrating machine. Tube sterilizer: uses steam, hot water and cold water as heat transfer agents for medium and low viscosity materials. Aseptic filling machine: equipped with a sterile room. Complete the process of capping, canning, metering and sealing. Juice production line features Complete system: covering the entire process from raw materials to packaged products, including fruit cleaning, lifting, sorting, crushing, juicing, preheating, enzymatic hydrolysis, filtration, concentration, mixing, degassing, homogenization, sterilization, filling and package. Suitable for the production of clear juice, turbid juice, concentrated juice and jam. Equipment independence: Considering working conditions, most of these equipment can work independently or in juice processing plants. The power supply can also be separated to save energy. High-tech: Juice manufacturing equipment uses advanced technology and high-quality materials to ensure scientific design, compact structure and beautiful appearance. Orderly layout: In order to facilitate display and operation, the pipelines are arranged in order and the layout is reasonable. Each unit is an independent program. Multi-functional: It can realize the industrial production of juice and show the whole process of juice production. In addition, it can be used to study juice processing formulations, additive applications and sample testing. Development trend of production equipment for Juice Production Line High speed, high quality and high precision In order to adapt to large-scale production and achieve better economic benefits, juice production equipment is becoming more and more automated. The production capacity has been greatly improved. multifunctional Used multiple times in a single set of equipment. Fruit pretreatment equipment is suitable for a variety of fruits. At the same time, the sterilizing filling machine works well on tea, coffee and milk. Mechatronics This is the most important trend in juice making equipment. The controller system uses a programmable controller. Large devices controlled by a computer can achieve self-diagnosis and intelligent adjustment.